Today’s manufacturing industry is faced with the challenge of constantly improving product quality and productivity, which requires the use of the highest precision dies and accessories. Our high-precision die punches and metal stamping die accessories are designed and manufactured to meet these needs. Precision, efficiency and quality – that’s what our off-standard, high precision stamping dies are all about. In the extremely competitive manufacturing market, the quality of stamping die parts has a direct impact on the precision and quality of the dies and products, and our main products, non-standard customized high precision stamping die parts, meet such needs in an impeccable way.
- Material Preparation.
We will use high quality tool steel as the raw material for the parts, mainly including SKD11, Hannington, Tikvit and so on. The materials need to pass the factory inspection before entering the processing process.
- Manufacturing.
We use advanced CNC machine tools for precision machining of key parts, mainly including milling, turning, drilling, wire cutting and other processes. Strict control of each process parameter ensures that the machining precision meets the customer’s needs.
- Heat treatment.
After the parts are processed, they will undergo professional heat treatment to improve the internal organization of the material and enhance the comprehensive mechanical properties. Heat treatment adopts automatic process control to ensure stable quality.
- Finishing.
After heat treatment, we will carry out finish machining on the matching surface, positioning surface and other key parts of the fittings, and process the surface roughness to below Ra 0.4μm. The surface roughness will be processed to Ra 0.4μm or less to ensure the positioning accuracy and repeatability when assembling the parts.
- Inspection.
Adopting coordinate measuring machine and other precision testing equipment, we comprehensively test the dimensions, geometric tolerances, surface roughness and other items of each product. Ensure that all the indexes meet the design requirements of the drawings.
- Assembly.
The parts will be assembled according to the design requirements, or assembled with standard parts to form a customized mold assembly. The assembly process follows standardized procedures to ensure assembly accuracy and product performance.
- Factory Inspection.
The assembled mold parts or assemblies will be re-tested at the factory. This ensures that 100% of the products meet the quality requirements when they are delivered to customers.
We use high quality ASP23 steel for this production, and heat treat it according to the environment in which the product is used and your specific requirements, which can greatly improve the hardness and durability of the product, and the hardness can reach 60-65 HRC, which ensures that it will not be easy to produce wear and tear or deformation when coping with a variety of harsh environments.
Our unique surface treatment technology further enhances corrosion resistance and longevity. Standard and customized sizes are available for your free choice, whether designed for mass production or special applications, our high precision die mold parts will be your ideal choice.
Through strict quality control and meticulous production processes, we guarantee that each of our “High Precision Punches Dies Forming Accessories” will be adequate to meet your business needs and make a significant contribution to the success of your manufacturing business. Feel free to contact us today for more details.
For high precision stamping needs, we offer customized design and manufacturing of various punches and dies. we focus on the following aspects to meet the critical needs of our customers.
- Precision Design
According to the customer’s product drawings, we carry out three-dimensional design, carefully design the structural details of punches and dies, guiding and aligning mechanisms, cooling water channels, etc., and conduct precision tolerance analysis to ensure that the design solutions meet the needs of high-precision stamping.
- Precision processing and manufacturing
Choose high quality H13, P20 and other mold steel, using imported CNC machine tools for turning, milling, drilling, wire cutting and other precision machining, the key parts of the accuracy of up to 0.005mm, surface roughness Ra 0.4μm, to meet the demand for precision stamping of steel plate.
- Precision Inspection
Utilizing three coordinates, contour and other precision testing equipment, we comprehensively test key dimensions and geometric tolerances to ensure that each punch and die meets 100% of the precision requirements of the design drawings to ensure the quality of stamping.
- Precision matching
After punches and dies are precision machined, precision matching inspection is carried out to ensure the complete alignment of type position and guide between them, with matching precision less than 0.01mm, so as to effectively control the dimensional accuracy of the stamped products.
- Surface treatment
Adopting PVD, TiN and other advanced surface treatment technologies, the surface hardness and corrosion resistance of punch and die are significantly improved. This significantly extends their service life and reduces maintenance costs.
- Function test
Performance tests are conducted under actual stamping conditions to confirm that the punches and matrices are capable of meeting high-speed and high-efficiency batch stamping production. This also enables the product to realize precise form and positional tolerance control.
Compared with ordinary dies, our high precision punches and dies can effectively improve the dimensional accuracy and appearance quality of stamped products. Welcome to contact us for more customized solutions!
Our die parts are precision machined and manufactured using special heat treatment and electro-etching techniques. The process of electro-etching allows us to maintain an extremely high level of accuracy down to the smallest detail, while the heat treatment technology greatly enhances the hardness of the fittings to maintain their outstanding performance in the harshest of working environments. In addition, our molded fittings undergo rigorous dimensional and shape inspections with the help of a precision measuring machine (CMM) to ensure their reliability during the production process.
We pursue more than just selling mold parts; we want to build long-term, mutually beneficial relationships. Therefore, we provide all our customers with services centered on their needs, including product consultation, technical support and after-sales service. Whether it is advice on product selection or technical problems encountered, our professional service team will provide active and quick help.
We have been committed to providing the manufacturing industry with high precision die punches and metal stamping accessories with the latest technology and the best service to meet your growing needs. No matter what type of die parts you are looking for, we have the professional technical team and rich experience to meet your needs. You are welcome to contact us at any time and let’s work together to solve the challenges of the manufacturing industry.
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