Custom Tungsten Steel Insert

Tungsten Steel Insert, as an excellent material for mold parts, is widely used in the mold industry. We are a professional non-standard mold parts and machinery accessories customized emerging enterprises with rich experience, the company has strong technical strength, according to the customer’s special requirements, customized a variety of non-standard specifications of the Tungsten Steel Insert, greatly improving the service life of the mold and processing precision. We focus on providing customized, high performance and durable Tungsten Steel Insert for our customers.

Tungsten Steel Insert Product Advantages

Tungsten Steel Insert is an ultra-high hardness and wear-resistant material that excels in a variety of applications, especially in mold making and machine building.Tungsten Steel Insert is widely used for its excellent performance, and the main characteristics include:

• High hardness:

Tungsten Steel Insert has an extremely high hardness, which allows it to maintain its shape and dimensional stability under the most severe working conditions.

• Wear Resistance:

Due to the high hardness and material strength of Cemented Carbide, Tungsten Steel Insert has exceptional wear resistance, which reduces the frequency of parts replacement, thus increasing work efficiency.

• High Temperature Resistance:

Tungsten Steel Insert also maintains its performance in high temperature environments, making it useful in foundries, mines, petroleum, and many other industries that require high temperature resistance.

Common Specifications of Tungsten Steel Insert

We are able to customize various non-standard specifications of Tungsten Steel Insert for our customers, the common specifications are.

• Tungsten steel bar-shaped inserts

The general size of this type of Insert is 3-25mm in diameter and 10-150mm in length. The cross-section shape can be round, square or hexagonal. We can customize Inserts in different sizes according to customer needs.

• Special Shapes Tungsten Steel Insert

Specialty shapes include disc, rectangular block, ring, etc. The diameter of disc type can be customized from 10-100mm; the length, width and thickness of rectangular block can be customized according to the structure of the mold; and the inner and outer diameters of ring type can be designed with different sizes. This type of Insert can be embedded in special positions of the mold.

• Custom-shaped tungsten steel inserts

The outer diameter of the Insert is generally 20-100mm, the inner diameter is designed according to the required bushing size, and the length varies from 30-250mm. We will customize the insert according to the specific bushing parameters.

• Customized Tungsten Steel Insert

We can provide customized Inserts through CNC machining to meet the needs of non-standard molds. Detailed shape and size drawings are required at the time of design.

If you need more detailed specification information or customized service, welcome to contact our engineers, we will provide you with professional solutions.

How to maintain and handle Tungsten Steel Insert?

The performance of Tungsten Steel Insert fittings can be better maintained through proper maintenance. It should be noted that if not handled properly, Tungsten Steel Insert may be damaged, affecting its performance. Below are some tips on how to maintain and handle Tungsten Steel Insert:

Always “accurately insert the Tungsten Steel Insert, avoiding unnecessary gaps”：

1. Tungsten Steel Insert must be strictly matched to the dimensions of the mold structure.
The size and shape of the Tungsten Steel Insert must be taken into account during the design phase to precisely match the location of the mold’s mounting slots. The insert size should not be too big or too small, otherwise the fixing strength of the insert will be affected.

2. Machining tolerance control within 0.02mm.
The machining tolerance of Tungsten Steel Insert and mounting groove should be strictly controlled, generally within 0.02mm, to ensure zero clearance embedding. Excessive tolerances will cause the Insert to loosen.

3. Machining dimensions with interference fit
In the processing of Tungsten Steel Insert, can be used than the mounting groove is slightly larger than the size of 0.01-0.02mm, to achieve the interference fit. This compensates for machining errors and ensures a tight fit between the Insert and the mounting groove.

4. Assembly process should pay attention to the center of the correct
In the assembly process, attention should be paid to the center axis of the Tungsten Steel Insert and the position of the mounting groove to avoid the gap caused by eccentricity. A special gauge can be used to assist in positioning during manual assembly.

5. Adopt reliable fixing method
Generally, the Tungsten Steel Insert should be glued or mechanically fastened to ensure that it is firmly connected to the mold to prevent it from loosening during use.

6. Inspection after assembly
Strict inspection should be carried out after the assembly is completed to confirm that there is no gap, and if necessary, grinding can be taken to further improve the accuracy of the fit.

Through the above key measures, we can ensure that the Tungsten Steel Insert and the mold can achieve a high-precision zero-clearance fit, which can improve the life of the mold as it should be. We will strictly control these details to provide customers with high quality service.

In addition, Tungsten Steel Insert should be cleaned regularly to prevent dust and plow flakes from accumulating on the fitting. This is because dust and plow flakes may scratch and wear Tungsten Steel Insert and affect its performance.

The Tungsten Steel Insert should also be inspected regularly for wear. If severe wear is found, it should be replaced immediately.

Finally, pay attention to storage: Tungsten Steel Insert should be stored in a dry, clean environment, protected from moisture and other factors that may affect its performance.

With a commitment to quality, innovation and professional customer service, our factory provides each customer with premium Tungsten Steel Insert.We are dedicated to solving our customers’ challenges, optimizing their operations and improving their business efficiency.

Whether you are a mold maker or an industrial applicator, when you choose our Tungsten Steel Insert, you are choosing the golden combination of hardness, abrasion resistance, and high temperature resistance. We look forward to building a long-term partnership with you.

Let our Tungsten Steel Insert help you work smoother and more efficiently. We look forward to providing you with excellent Tungsten Steel Insert for your parts and being your unforgettable partner!